PSMA website
Click for version on multiple pages
 
Table of contents
  1. Meet your Directors
  2. APEC 2025 News
  3. PSMA 2025 Annual Meeting at APEC 2025
  4. 10th Annual Power@High Frequency Magnetics Workshop
  5. IWIPP 2025 Registration is Open
  6. Snapback TVSs Deliver More Accurate and Robust Circuit Protection
  7. Crossing the Chasm with Success - WBG!
  8. PSMA Announces Core Loss Database
  9. IPC-9592C - A Call to Action
  10. Events of Interest - Mark Your Calendar
Contents | Next->

If you or anyone in your company is interested in getting on the distribution list for future issues of PSMA UPDATE, please send e-mail to: power@psma.com. Be sure to include your name and the name of your company.


Previous issues of update: Q2_2024 | Q3_2024 | Q4_2024


PSMA UPDATE is published and distributed via e-mail quarterly by the Power Sources Manufacturers Association. Send editorial information and comments to:

Editor, PSMA UPDATE
P.O. Box 418
Mendham, NJ 07945-0418

 

(973) 543-9660
E-mail: power@psma.com
Web Site: www.PSMA.com


Publisher: Fred Weber   Managing Editor: Kristin Colbert

Permission to reprint information and articles as published is granted: a courtesy line is appreciated.

Membership in PSMA is open to any organization or corporation involved in the power sources and supplies industry. For membership information, visit our website or contact us by fax, telephone or email.

If you or anyone in your company is interested in getting on the distribution list for future issues of PSMA UPDATE, please send e-mail to: power@psma.com. Be sure to include your name and the name of your company.

 

 


Click for version on multiple pages
   
Meet Your Directors

Four members of the Board of Directors are elected at the PSMA Annual Meeting held every year, usually held during the APEC conference. Each Director serves a three-year term and is eligible to be reelected for one additional term. In this issue we would like to introduce you to Brian Zahnstecher and George Slama.

Brian Zahnstecher headshot
Brian Zahnstecher

Brian Zahnstecher is a Sr. Member of the IEEE, Chair (Emeritus) of the IEEE SFBAC Power Electronics Society (PELS) awarded 2017 Best Chapter awards at the local/national/worldwide levels concurrently (an unprecedented achievement in all of IEEE), IEEE PELS North America Regional (R1-3) Chair, Chair PELS Sustainability Ad-hoc Committee, Power Sources Manufacturers Association (PSMA) Board of Directors and now Advisory Council, is Co-founder & Chair (Emeritus) of the PSMA Reliability Committee, Co-chair of the PSMA Energy Harvesting Committee, Co-founder & Co-chair of the EnerHarv workshop, and is the Principal of PowerRox, where he focuses on power design, integration, system applications, OEM market penetration, market research/analysis, and private seminars for power electronics.  He Co-chairs the IEEE Future Networks (formerly 5G) Technical Community webinar series and is a founding Co-chair of the IEEE International Network Generations Roadmap (INGR) Energy Efficiency Working Group, authored the Group's position paper, and has lectured on related power and sustainability topics at major industry conferences.  He sits on Advisory Boards of major conferences like Sensors Converge & DesignCon.  He has successfully handled assignments in system design/architecting, ac-dc front-end power, EMC/EMI design/debug, embedded dc-dc solutions, processor power, and digital power solutions for a variety of clients.  He previously held positions in power electronics with industry leaders Emerson Network Power (now Advanced Energy), Cisco, and Hewlett-Packard, where he advised on best practices, oversaw product development, managed international teams, created/enhanced optimal workflows and test procedures, and designed and optimized voltage regulators.  He has been a regular contributor to the industry as an invited keynote speaker, author, workshop participant, session host, roundtable moderator, and volunteer.  He has over 20 years of industry experience and holds Master of Engineering and Bachelor of Science degrees from Worcester Polytechnic Institute."

George Slama
George Slama

Ever since my first encounter with electricity at age six, sparked by sticking something into the wall receptacle with its resulting flash of brilliance, all things electric, electronic and magnetic have captivated my interest. By fourth grade I had a shoebox of batteries, switches, wire and light bulbs to tinker with after finishing my school assignments. Fast forward to high school in my last year I traded my slide rule and $1106.59 (today's dollars) for a 'used' HP programmable calculator. University saw computer input change from punch cards to terminals connected to the time-shared mainframe housed in its own building on campus. At my first job designing transformers the goals were the same as today, make the smallest, lowest cost (60 Hz) transformer or inductor possible for the application. The tools evolved from calculator to teletype terminal to personal computers with ever more capable hardware/software. Switch mode power supplies came of age and quite literally transformed the industry. The advancement of active and passive components continues to this day with ever increasing application in our electrified digital world.

A lot has changed over 45 years and the PSMA has been there through it all. Having the privilege to serve as a director on the PSMA board and as a co-chair on the Magnetics Committee over the past several years has been a rewarding experience. I have met many great people. I would encourage all young people in the industry to join in and get involved. Networking with colleagues from across the industry broadens your perspective and gives you an appreciation of their challenges and contributions to your work. Working together, both corporate and academic institutions are advancing power electronics to new levels. The PSMA brings these various components together to serve all who are involved in power electronics.



Click for version on multiple pages
 
APEC 2025 News

APEC Turns 40 in Atlanta, March 16-20. Come and be Part of the Celebration

P reparations for APEC 2025 are now complete. We're only a short time until the opening on March 16th. Along with an extensive and informative program, a vibrant exposition and several special events, APEC will be celebrating (along with PSMA) its 40th anniversary.

Here's a quick rundown of the key APEC events:

  • Mobile App — attendees will have access to a mobile app to navigate the event. The app will be available to download on March 4th.
  • Exhibit Hall – 313 exhibitors
  • Technical Sessions — 13 multi-session tracks, 312 presentation sessions; 252 dialog presentations.
  • Industry Sessions — 30 sessions in parallel with Tech Sessions; Twelve sessions produced by PSMA committees.
  • Plenary Session — Four Monday afternoon speakers covering power electronics technology advances and market projects; Check the program for complete details.
  • Debate Sessions — Formerly known as "Rap" Sessions, these three Tuesday sessions following the close of exhibits offer point-counterpoint positions on key topics.
  • Professional Education Seminars — A selection of 27 half-day sessions take place on Sunday morning/afternoon and Monday morning. Full conference registration includes access to these seminars is included. As of today, there are 600 registrants for the seminars
  • Student Job Fair – Event will be held on March 18. As of today, 10 companies are registered to participate.
  • MicroMouse — Ever popular event pitching university teams against each other will take place on Tuesday evening in the exhibit hall during the last hour of the opening reception.
  • First Robotics — Where high schools students are challenged to build industrial-size robots to play a difficult field game in alliance with other teams, takes place Tuesday evening in the expo hall following MicroMouse.
  • Social Event — The Wednesday evening social event will take place at the Georgia Aquarium, Oceans Ballroom. The event with include exclusive access the entire facility with special events, food and beverages.

As a PSMA member, you and your company collages are eligible for very attractive Full conference discounts

APEC - The Premier Event in Applied Power Electronics™

Provided by Greg Evans,
APEC 2025 Publicity Co-Chair

 

 


Click for version on multiple pages
 
2025 Annual Meeting to be Held in Atlanta March 17

T he 2025 PSMA Annual Meeting will be held in conjunction with APEC 2025 at the Georgia World Congress Center on Monday, March 17. A buffet breakfast at 7:30 a.m. will precede the meeting and individuals from member companies as well non-member guests are invited to attend and participate in a full agenda of topics of interest to the industry. At the meeting, you will have the opportunity to meet and interact with many of the students who received APEC Attendance Support to present their papers at the Technical Sessions. Regular member company representatives will participate in the election of four Directors to serve on the PSMA Board for a three-year term beginning immediately and ending at APEC 2028. The detailed agenda for the meeting will be on the PSMA web site and will include reports from each of the technical committees and stimulating discussions on new PSMA initiatives for 2025 and beyond. The APEC 2025 Conference Chair will review the progress on APEC 2025 and there will be a report on plans for APEC 2026 in San Antonio, TX.

Members and guests are also invited to remain for the Board of Directors meeting that will immediately follow the Annual Meeting. Participation in these meetings will provide you with the opportunity to network with colleagues from other companies and to influence the direction of the PSMA and the power sources industry.

Another way to get more out of your company membership in PSMA is to get involved with one of our active technical committees. The Capacitor, Energy Harvesting, Energy Management, Energy Storage, Industry-Education, Magnetics, Marketing, Power Electronics Packaging, Power Technology Roadmap, Reliability, Safety & Compliance, Semiconductor and Transportation Power Electronics committees all plan to hold open meetings during the week of APEC 2025. All are invited to participate or to just drop in any of these committee meetings to hear and provide input as the committee activities are being planned for the coming year. Visit the PSMA website to see the schedule of PSMA meetings and events at APEC 2025.

On March 15, 2025, the Saturday prior to the start of APEC 2025, PSMA and PELS will be sponsoring the tenth High Frequency Magnetics Workshop -"Power Magnetics @ High Frequency". Information on this workshop is available in a separate article in this issue of the Update.

Be sure to visit us at the PSMA booth, in the APEC hub of the exhibition area during APEC. PSMA is again sponsoring the popular PSMA/ APEC Passport Program in the Exhibit Hall. Visit the booths of participating PSMA members to enter your name into a raffle drawing.

We look forward to meeting everyone in person at the PSMA meetings and are planning on a very busy and exciting week.

For the latest information on all of the activities planned during APEC 2025, visit us at www.psma.com.

 


Click for version on multiple pages
 
PSMA Magnetics Committee and PELS TC2 High Frequency Magnetics Workshop

Power Magnetics @ High Frequency
Saturday March 15 2025
Prior to APEC 2025
World Congress Convention Center
Atlanta, GA 30313

The PSMA Magnetics Committee and IEEE PELS will conduct the tenth "Power Magnetics @ High Frequency" Workshop on Saturday, March 15, 2025, which is the day before and at the same venue as APEC 2025 in Atlanta, GA. The 2025 workshop builds on the ongoing dialogue of the workshop series over the past nine workshops.

The purpose and focus of the workshop are to identify the latest improvements in magnetic materials, coil (winding) design, construction and fabrication, evaluation and characterization techniques and modelling and simulation tools. The Workshop will target the advancements deemed necessary for power magnetics to meet the technical expectations and requirements of new and evolving market applications. These are driven by higher operating frequencies and emerging topologies together with continuous advances in circuits topologies and semiconductor devices.

The target audiences for the 2025 Power Magnetics @ High Frequency Workshop include the designers of power magnetic components for use in electronic power converters, those who are responsible to implement the most technologically advanced power magnetic components necessary to achieve higher power densities, specific physical aspect ratios such as low profile, higher power efficiencies and improved thermal performance. The target audiences also include people involved in the supply chain for the power magnetics industry ranging from manufacturers of magnetic materials and structures, fabricators of magnetic components, providers of modelling and simulation software as well as manufacturers of test and characterization equipment.

The theme of the 2025 Power Magnetics @ High Frequency will be integrated magnetics, defined as magnetic structures that perform two or more functions.

The morning technical session will feature a keynote presentation and four lecture style presentations concluding with two panel Q&A sessions. There will be a five-minute Q&A after each lecture presentation. The schedule for this session is:

  • Minjie Chen, Princeton University: Keynote Trends of Physical Structures of Magnetic Devices for Power Applications Over the Past Ten Years
  • Ranajit Sai, Tyndall: Magnetics: Integrations for 2.5D and 3D Packaging
  • Jens Kehl, Wurth Elektronik: Inductive Components on Silicon Substrate 300mm Wafer
  • Sebastian Bachman, Tridelta Weichferrite: Ferrite Technology in Transition - Process and Shaping
  • John McDonald, Atlas Magnetics: Magnetics for Power System in Package (PSiP)
  • Minjie Chen, Ranjit Sai Jens Kehl, Sebastin Bachman and John McDonald, will lead a panel discussion regarding the challenges of addressing technical requirements across a wide range of applications. Everyone's participation is encouraged.

The technical capabilities and disciplines that will be demonstrated and displayed during the technology demonstration/poster sessions are as follows:

  • Technology Demonstrations
    • Andres Arias, Risha Yu, Premier Magnetics: Integrated Magnetics, Optimization Common Mode Chokes (CMC) Integrated with Differential Mode Chokes (DMC), and Review of LLC Transformer with Integrated Inductor
    • Alfonso Martinez/Mark Christini, Open Magnetics/Ansys: Open Magnetics Demo
    • Mike Arasim, Fair-Rite Products: Dimensional Resonance and Fringing Mitigation Considerations for Magnetic Core Design
    • Efrain Bernal, Wurth Elektronik: Simple and Effective Technique to Verify Impact of High Temperature and High Voltage High Frequency Stresses on Inductor Electrical Performance
    • Reddy Andapally Bharadwaj, CBMM: Roadmap for Nanocrystalline Materials in Power Electronic Applications
    • Wilmar Martinez, KU Leuven: PowerBrain: AI-based Magnetic Database: Experimental and Generative Data
    • John McDonald, Atlas Magnetics: A Low-Cost Novel High Q, High Bsat Electroplated Magnetic Meta-Material
    • Lukas Mueller, Micrometals: Active Damping of EMI Filters Using Low Q Powder Materials
    • Ryu Nagahama, Iwatsu: Static and Dynamic Characteristic Tests on Magnetic Devices
    • Akihiko Saito, Daido Steel Many Measurement Methods for the Complex Permeability and Complex Permittivity of Noise Suppression Sheets
    • Jens Schweickhardt, PE Systems: Double Pulse Testing of Magnetic Components
    • JC Sun, Bs&T: Linear Versus Non-Linear Magnetic Characteristics
    • Jun Wang, University of Bristol Triple Pulse Testing Open-Source Project
    • Tom Wilson/ Andrija Stupar, SIMPLIS Technologies: Power Loss Distribution in Planar Windings
    • Kosuke Yuasa, Daido Steel: Construction of an Electromagnetic Wave Shielding Effect Measurement Method Using a Loop Antenna

  • Posters
    • Jacob Anderson, Nick Kirkby, Arizona State University (ASU): Automated Temperature Regulated Core Loss Testing with High-Frequency Class D Amplifiers
    • Todd Marzec, UPITT: Design Considerations and Multi-Objective Optimization for Magnetic Components in High-Power, Medium-to-High-Frequency Power Electronics
    • Rachel Yang, MIT: Optimization of Magnetics Design Across Broad Application Ranges
    • Yibo Wang, City University of Hong Kong: Laminated Cores for High-power Inductive Power Transfer Application: High-efficiency Design with Fe-based Nanocrystalline Material

The third technical session will feature a keynote presentation and three lecture style presentations concluding with a panel Q&A session. A five-minute Q&A. will follow each presentation. After all presenters have presented, all the presenters will reassemble for a twenty-minute panel Q&A The schedule for this session is as follows:

  • Charles Sullivan, Dartmouth College: Keynote Trends of Electrical Requirements, Modelling and Simulation Over the Past Ten Years
  • Mike Ranjram, Arizona State University: Variable-Inverter-Rectifier-Transformer (VIRT) Hybrid Electronics
  • Lukas Mueller, Micrometals: Magnetics Design for LLC Circuit Topology
  • Michael Freitag, Yageo: Designing Soft Saturating, Low Loss TLVR´s Avoiding Air Gaps for Better Coupling and Highly Efficient Nanocrystalline Power Core Material

There will be a networking hour after the afternoon technical presentation session has completed. This will be the last opportunity to interact with the technology demonstration presenters and the student poster presenters as well as an opportunity to relax and have informal dialogues with other workshop attendees.

Registration for the workshop is limited and is open at the following URL: https://psma.com/power-magnetics-high-frequency-workshop-2025-registration

The agenda for the 2025 Power Magnetics @ High Frequency is available on the PSMA website at the following URL: https://psma.com/2025_Power_Magnetics_at_High_Frequency_Agenda




 


Click for version on multiple pages
 
Registration is Open for IWIPP 2025

W e are excited to announce that the online registration portal for the PSMA/IEEE International Workshop on Integrated Power Packaging (IWIPP) 2025 is now open!

EVENT OVERVIEW
IWIPP brings together industry, academic and government researchers in the field of power components, electrical insulating materials, and packaging technologies to promote the advancement of power electronics. The IWIPP conference covers a broad range of topics, including materials, semiconductors and components; packaging, manufacturing, and semiconductor integration; reliability, thermal and electrical management; and converter and system integration.


IWIPP 2025 will be held April 8th-10th, 2025, on the beautiful campus of the University of Alabama, Tuscaloosa, USA. IWIPP 2025 will feature keynote talks from distinguished experts in the packaging field, a broad range of technical sessions, and many networking opportunities, all of which are included in the registration fee.

ONLINE REGISTRATION AVAILABLE
We are pleased to announce that the online registration portal for IWIPP 2025 is now open and available through the following link: https://iwipp.org/registration-3/. Please take a few moments and register today!

PRELIMINARY PROGRAM PUBLISHED
We are also thrilled to reveal the preliminary technical program for IWIPP 2025. This year, we have a rich offering of keynote and invited presentations, as well as a carefully vetted slate of contributed papers. You do not want to miss all of the high-quality technical content that will be presented at IWIPP 2025! The full program schedule can be accessed at the following link: https://iwipp.org/preliminary-program/.

REASONABLE REGISTRATION FEES
The IWIPP organizing committee has worked very hard to minimize the registration cost to attend IWIPP 2025. The early-bird registration fee for IEEE/PSMA members is $450 and the registration fee for students is only $300. The student registration fee includes one paper submission, while the full registration fee includes up to two paper submissions. For additional conference details, author information, and abstract submission guidelines, please visit the IWIPP website: https://iwipp.org/.

Best regards,
IWIPP 2025 Organizing Committee

IWIPP Logo

Sponsored by:

IEEE Power Electronics Society (PELS)
IEEE Electronics Packaging Society (EPS)
IEEE Dielectrics and Electrical Insulation Society (DEIS)
Power Sources Manufacturers Association (PSMA)


 


Click for version on multiple pages
 
 
Snapback TVSs Deliver More Accurate and Robust Circuit Protection

I n the rapidly advancing world of electronics, circuit protection is critical to ensuring equipment and system longevity, reliability, and safety. One of the latest innovations in this field is snapback TVS (transient voltage suppressor) technology. While no device is perfect for all applications, the advancement of snapback TVS technology brings the industry closer to the ideal solution for protecting many applications across various markets, including consumer electronics where warranty returns can consume entire profit margins.

This article begins with some comments on the technology and market trends that are driving adoption of TVSs. It then provides an overview of conventional TVS devices, discussing their pros and cons, starting with historical solutions like SCRs, and then moving onto the currently used gas discharge tubes, metal oxide varistors, and TVSs.

With that as background, the article describes how snapback TVS device technology offers a groundbreaking approach to circuit protection compared to previous TVS methods and devices. The characteristics and behavior of snapback TVSs are discussed with some data presented to illustrate the differences between conventional and snapback TVSs. This leads to a discussion of application benefits and an application example.

The Growing Need For TVS Protection

First, some history on transient voltage suppression is needed. The real world is replete with both natural and manmade transient electrical energy. In the beginning, most electronics didn't really need much protection from these events, but when electronics applications transitioned from solid-state to integrated-circuit—and now to VLSI—technologies, each generation became more sensitive to transients and surges. Circuit protection became increasingly necessary on ac and dc power lines and on the I/O connectivity that makes equipment work in the real world.

Lighting applications, for example, until a short time ago were 100% electric and employed electronics based on magnetics and capacitors for their ballast designs. Then the lighting industry moved to using more complex and sensitive electronics, from high-frequency switching electronic ballasts for fluorescent lighting, to the now ubiquitous LED lighting systems that use electronic drivers. Today, proximate lightning and utility equipment switching events cause plenty of transients that can damage lighting electronics. Add to this challenge that manufacturers often require warranties of five, seven, and even 10 years—despite these electronics being more susceptible to damage.

Along with the challenge of protecting more-sensitive electronic systems, electronics designers must conduct industry qualification testing and meet a number of specifications for many applications worldwide. These include IEC61000-4-2/3/4/5 and the IEEE C62.41 ringing waveform testing, as well as tests for automotive such as ISO and SAE specifications ISO7637-2 or ISO16750-2.

Evolving TVS Technology

Before describing snapback TVS technology, let's explore the historical approaches to mitigating electrical transients. The purpose of a TVS device is to convert transient electrical energy into transient thermal energy and to dissipate it as heat. One of its primary goals is to dissipate this heat energy as quickly as possible and then reset for another event.

One of the first TVS solutions was the SCR clamp. Although it worked, this device was very prone to false triggering. Proximate noise, either conducted or radiated, entering the circuit triggered the SCR until the power source was recycled and the current through the SCR went to zero. This was not an option for equipment needing 100% uptime and, for that reason, SCR clamps aren't really used today.

Another early technology, gas discharge tubes, or GDTs, were mainly used as circuit protection in the era of copper telecommunications lines to protect against lightning strikes. They are still widely used in a plethora of applications, often in combination with other protection devices. Among other benefits, GDTs are reasonably fast-responding. However, they have a limited lifetime and degrade with repeated application of transients depending on the magnitude of the transient.

In the 70s, we saw the invention of the MOV (metal oxide varistor). This device was a significant step forward in TVS technology, offering many benefits and few downsides. However, both MOVs and gas tubes can fail short and thus require the addition of series current-limiting devices like fuses and circuit breakers.

From the late 70s to the mid-80s, semiconductor TVS devices were developed, and were available in both bi- and uni-directional options. Semiconductor TVS device have fast response times and good thermal performance with a lifespan that can be limited by simply not overdissipating (overheating) the die too far above 175°C. They are more precise and rugged than previous methods—unless they are overdissipated.

Table 1 compares the characteristics of the traditional TVS devices described above. All of these technologies have drawbacks in precision, accuracy, and temperature coefficient. For example, MOVs are not able to withstand multiple transient events. I have seen MOVs turned into talcum powder with a couple of leads sticking out of the board as a result of too much repetitive transient energy being applied.

In addition, all types have a tempco issue in which the clamping voltage tends to change with temperature. It's not only the ambient temperature that's a concern in this regard but also the repetitive pulses that can heat up the protection device. This behavior is a problem since, as stated earlier, a key function of a TVS device is to dissipate the heat from the transient being converted into thermal energy.


Table 1. A comparison of conventional TVS devices.

Emergence Of Snapback TVS Technology

Ideally, a TVS device would have a "not to exceed" voltage, such that a 24-V bus could be protected with a 24- V protection device. It would also have zero response time, infinite ability to withstand repeated transients of any magnitude, no degradation with application of repeated transients, good reliability and long life, a high-energy rating, and the ability to fail-safe. Finally, the device would not allow applied transients to exceed the protection voltage—regardless of the device temperature.

In recent years, the introduction of snapback TVS technology by semiconductor companies[1-5] has provided an evolution in transient voltage suppression that brings us closer to this ideal. Unlike traditional TVS diodes, which clamp the voltage at a certain threshold during a surge, the snapback TVS device provides a unique behavior where its clamping voltage drops to a significantly lower "snapback" level once the device begins conducting.

Achieved through advanced semiconductor engineering, this capability ensures better protection for low-voltage components and minimizes the stress on the protected circuitry. And offering a much better clamping ratio than conventional TVS devices, snapback technology provides both clamping and self-resetting characteristics. In contrast, conventional TVSs act more like power Zener diodes.

Snapback TVS devices, whose working principle is rooted in their silicon-based design, react almost instantaneously to transient events. This rapid response ensures that sensitive circuits are shielded from harmful voltage spikes before they can be damaged. The response time is faster than alternative options (see "Protection time" in the table above) and the ability to withstand repetitive transients is limited only by the device's die temperature—unlike MOVs and GDTs with their wearout mechanisms.

Fig. 1 shows the key parameters of a Taiwan Semiconductor SUPER CLAMP device. This 7700-W, 24-V surface-mount snapback TVS device (model LTD7S24CAH)[5] offers better accuracy and precision than previous semiconductor TVS protection devices. It can pass AEC-Q automotive reliability standards even when used in extremely demanding applications. Snapback TVS technology provides powerful protection in a small form factor, making it suitable for integration into space-constrained designs.

As a low-clamping TVS with snapback characteristics, the LTD7S24CAH provides an extremely low clamping ratio between working voltage (VWM) and clamping voltage (VC). The low clamping ratio TVS can suppress high surge current to provide lower clamping voltage than conventional TVS and MOV devices (Fig. 2).

 
Fig. 1. Key parameters and package photo for the LTD7S24CAH snapback TVS.[5]

Despite their compact size, snapback TVS devices can handle substantial surge currents, offering robust protection against manmade or naturally occurring high-energy transients.

Fig. 3 shows the behavior distinguishing a snapback TVS device from a conventional bidirectional TVS diode. When a transient voltage surge occurs, the device clamps the voltage to a predetermined threshold. As the current increases, the device enters a "snapback region" where the voltage decreases to a lower, more stable level to provide enhanced protection. As the current approaches zero, the snapback TVS device returns to a high impedance state, resetting for the next transient application.


Fig. 2. When subjected to a transient overvoltage event, a snapback TVS such as
Taiwan Semiconductor's SUPER CLAMP TVS clamps at a lower voltage than a conventional TVS.

 


Fig. 3. The behavior of a snapback TVS device (gray trace) to a transient surge compared to a traditional TVS diode (red trace).

Because it has a "not to exceed" limit capability, the snapback TVS device obviates the need to overdesign. It allows designers to use lower working voltage components, such as capacitors, switching MOSFETs, reverse polarity protection diodes, and regulators. Additionally, its breakdown voltage (VBR) varies much less over temperature than conventional TVS devices (Fig. 4). This VBR stability vs. temperature helps the designer anticipate voltage range over temperature considerations (i.e., what could happen when…)


Fig. 4. Comparing VBR over temperature for a snapback TVS (SUPER CLAMP) versus
a conventional TVS. Over the temperature range shown the VBR characteristic is
just 0.17 V/10℃ for the snapback device versus 0.22 V/10℃ for the conventional one.

Application Benefits

As electronics applications of every form continue to shrink in size, the need to meet the requirements of regulatory compliance for EMI qualification, which include transient protection, makes snapback technology a compelling approach. By reducing the voltage excursion during a surge, snapback TVS devices minimize power dissipation across the protected components, preventing damage and increasing system reliability. Eliminating the need for overdesigning, they can enhance design size and weight goals, while passing the qualification testing and increasing survivability in the application.

Many electronics markets can benefit from using snapback TVS protection devices, from automotive (HEV 48-V buses, alternators) and telecom/datacom/networking and EMP protection systems, to industrial process controls, avionics, battery management systems and chargers—any protection application working at 24 V or greater.

Snapback TVS technology is particularly beneficial in applications with low-voltage electronics. Its ability to return—or snap back—to a lower voltage during a surge significantly reduces the risk of overvoltage damage to downstream devices, making it very desirable for use in modern electronics that have shrinking voltage margins. The snapback TVS device can be combined with other protection methods to allow the circuit to keep working in many electrically and environmentally hostile applications.

The snapback TVS technology also helps protect automotive electronics challenged by stringent reliability qualifications and cost pressures. The devices can be used in designs to help pass stringent AEC-Q testing and to survive harsh environments encountered in ICE (internal combustion engine), HEV and full electric vehicles by protecting bus voltages and the application of charging current.

Additionally, snapback technology is well suited for use in industrial equipment, sensors, medical, and process automation systems that must work 24 x 7. In applications, such as factory automation equipment, that must operate reliably in harsh environments where repetitive transients are common, snapback TVS devices are not only more precise, they can also sustain multiple transient fault events and still survive, unlike MOVs and GDTs.

Snapback TVS technology is also instrumental in protecting sensitive communication circuits from transients, including 5G base stations, telecom and networking systems, data transmission lines and other I/Os. Furthermore, it is essential where protection must be validated such as through UL recognition of protection devices used in the application.

Additionally, snapback TVS technology allows lighting applications to meet reliability standards by surviving and continuing to operate in applications where lightning strikes and line transients are frequent occurrences. This capability is highly beneficial in a market typified by long warranties and connections to the ac mains.

One caveat in the application of snapback TVSs is that there is the potential for latchup if the clamping voltage selected is below the working voltage.

Application Example: BLDC Fan Speed Controller

Fig. 5 illustrates how snapback TVS devices offer advantages over conventional TVS approaches when protecting a single-bridge BLDC (brushless direct current) fan speed controller. In this application example, the low VC of the snapback TVS device helps protect the motor controller and other components with lower voltage stress. Compared with using a conventional TVS or other alternatives, it also has greater power density and results in less overdesign. Table 2 lists the ratings of devices that would be applied at different supply voltages and assumes use of a snapback TVS for both D4 and D2.

Consider the case described for the 24-V supply voltage. In this case the clamping voltage of the snapback TVS is just 26 V for D4, whereas in the case of a conventional TVS it would typically be 35 V.


Fig. 5. The snapback TVS device in a BLDC fan-speed controller design. While a snapback TVS would typically
be used for D4 to protect the supply voltage from input transients, it could also be used for D2 to limit back EMF.

 


Table 2. Voltage ratings of discrete power devices in the fan speed controller circuit.

 

Conclusion

Its unique ability to combine low clamping voltage with robust surge-handling capacity positions the snapback TVS device as an essential component in modern electronic designs. Whether in consumer gadgets, industrial machinery or automotive systems, snapback TVS devices are set to play a crucial role in ensuring the safety and reliability of next-generation electronics of all types.

As electronic devices become more sophisticated and sensitive due to VLSI geometry reductions and other low-voltage IC methods, the demand for this advanced circuit protection technology will continue to grow. Research and development in this field are likely to focus on further reducing clamping voltage, increasing surge-handling capability, and enhancing integration into multi-functional protective components.

References

1. XClampR TVS, Diodes and Rectifiers - TVS Protection page, Vishay website.
2. "Explanation of XMC7K24CA the XClampR TVS in operation," presentation on Vishay website, 2021.
3. "TVS? It's Just a Diode, Right? Part Two," discussing snapback TVSs, Semtech blog, March 18, 2020.
4. "Snap-Back ESD Protection Diodes," product highlights, Digi-Key website.
5. LTD7S24CAH product page

About The Author

Kevin Parmenter is an IEEE Senior Member and has over 35 years of experience in the electronics and semiconductor industry. Kevin is currently director of Field Applications Engineering North America for Taiwan Semiconductor. Previously he was vice president of applications engineering in the U.S.A. for Excelsys, an Advanced Energy company; director of Advanced Technical Marketing for Digital Power Products at Exar; and led global product applications engineering and new product definition for Freescale Semiconductors AMPD - Analog, Mixed Signal and Power Division.

Prior to that, Kevin worked for Fairchild Semiconductor in the Americas as senior director of field applications engineering and held various technical and management positions with increasing responsibility at ON Semiconductor and in the Motorola Semiconductor Products Sector. Kevin also led an applications engineering team for the start-up Primarion. Kevin serves on the board of directors of the PSMA (Power Sources Manufacturers Association) and was the general chair of APEC 2009 (the IEEE Applied Power Electronics Conference.) Kevin has also had design engineering experience in the medical electronics and military electronics fields. He holds a BSEE from Purdue University and a BS in Business Administration from Colorado Technical University, is a member of the IEEE, and holds an Amateur Extra class FCC license (call sign KG5Q) as well as an FCC Commercial Radiotelephone License.

For further reading on circuit protection in power electronics, see the "How2Power Design Guide," locate the Design area category and select "Power Protection".

Author: Kevin Parmenter
Director of Field Applications Engineering
Taiwan Semiconductor America


 

This article originally appeared in the February issue of How2Power Today, available online at www.how2power.com/newsletters.

 


Click for version on multiple pages
 
 
Crossing the chasm with success - WBG!

F or the power designer any new technology that makes it possible to improve performance whilst simultaneously making products smaller and more energy efficient is a very exciting concept - we're talking holy grail territory. Over the last century the world of power electronics has witnessed many inventions and innovations and without going right back to the Thyratron, the latest major innovation was the move from analog to digital control. However, we are now witnessing a new, huge stride forwards in technology, the implementation of Wide Band Gap (WBG) semiconductors. Gallium Nitride and Silicon Carbide have been used in radio power amplifiers and high voltage diodes for years, but it was only a few years ago that they become part of the power switching chain in the form of transistors. Adopting a new technology is full of challenges that somewhat surprisingly are not always technical. Learning is an important part of the road to success but market adoption and building a new ecosystem are far more complicated than it may seem at first. Let's take a snapshot of where WBG currently stands and what are the remaining challenges.

The Early Adopters boosted GaN adoption!

Inevitably, for new technologies Time-to-Market is a long process, and from original research, patenting, technology introduction and market adoption, this could be more than 10 years. We are all aware of the camel-back curve (Figure 01) and for those of us who belong to the Technology Enthusiasts category, we know that the success of a new technology will come from the pragmatists and conservatives.


Figure 01 - Experienced power designers have crossed that technological chasm many times and
GaN adoption follows the same pattern (Source: PRBX/Geoffrey A. Moore)

Introduced in 2005, digital control in power supplies has been broadly adopted but after 20 years it is still considered by skeptics to be a curiosity. In normal circumstances it would have been the same for the adoption of WBG, but market demand for smaller, lower power consumption, industry modernization, emerging technologies and the famous Artificial Intelligence have contributed to the speed of the learning and implementation processes.

As the Applied Power Electronics Conference (APEC) is celebrating its 40th anniversary, it is good to remind that for many technology analysts, the cornerstone of WBG took place at APEC-2018 when 'challengers' demonstrated the commercial potential of WBG technology. It is not possible to name all of them but among the leaders promoting GaN I would say that the Efficient Power Conversion's (EPC) idea to implement GaN in LiDAR was really interesting, especially with that technology becoming preponderant in the new generation of vehicles (Figure 02).


Figure 02 – GaN Laser diode control in nanoseconds for advanced automotive autonomy
(Source: PRBX with courtesy of Efficient Power Conversion (EPC))

LiDAR, an acronym for "Light Detection And Ranging" is a technology that uses laser pulses to map out an environment. When the pulse contacts an object or obstacle, it reflects or bounces back to the LiDAR unit. The system then receives the pulse and calculates the distance between it and the object based on the elapsed time between emitting the pulse and receiving the return beam. LiDAR systems are capable of processing a high volume of pulses with some systems emitting millions of pulses per second. As the returning beams are processed, the system generates a comprehensive view of the surrounding environment, enabling the use of sophisticated computer algorithms to discern shapes and identify objects such as cars and people.

Due to their high-frequency operation, which enables faster laser pulse modulation, LiDAR applications were part of the early adopter of the GaN technology. Their capacity to manage high-currents with minimal losses is paramount for enhancing accuracy and extending range in LiDAR systems. GaN's efficiency and power density advantages enable the development of smaller, lighter LiDAR systems, making it a suitable solution for various applications, including automotive, security, robotics, drones, and aerospace. Behind the scenes, the development of LiDAR applications has contributed to the adoption of GaN and is representing a significant volume.

2018 was also the year in which USB adapter manufacturers started to consider implementing WBG technology to offer more power in smaller packaging and to gain a competitive advantage. I mentioned EPC but Navitas Semiconductors is another example of an innovative company that in the early days pushed GaN integration to a higher level by packaging drivers and switches on the same substrate.

Making Complex Simple – The Key to success!


Figure 03 – Implementing GaN into USB-C chargers makes possible to reduce size weight whilst
increasing power density and efficiency (Source: PRBX with courtesy of Navitas Semiconductor)

When first presented, WBG power semiconductor utilization was limited by the number of drivers available, making it difficult for power designers to consider the technology. Also, new technologies are always questioned regarding reliability and sustainability. Market adoption depends on how simple it is for power designers used to conventional MOSFETs to use WBG, and semiconductor manufacturers' speed in developing 'ready-to-use' solutions that include driver, protection, monitoring and many other functionalities into a single chip. This not only simplifies implementation but also reduces the overall size of the power stage, and combined with higher switching frequencies make it possible to reduce the size of magnetics, thus increasing power density whilst reducing the overall volume and mass of the power supply.

As mentioned, among the many products that could benefit from the implementation of WBG technology, we could pinpoint portable equipment chargers. As end-users we all expect USB chargers to deliver more power, to charge faster and to be smaller and lighter.


Figure 04 - EPC23101 integrated circuit using EPC's proprietary GaN IC technology
made design easier (Source: PRBX with courtesy of Efficient Power Conversion (EPC))

In 2020, this wish became a reality and one example of the benefit of using WBG GaN to achieve that is a 110W Mini fast charger that is over 12 times smaller than the 96W charger supplied with the Apple MacBook Pro 16 launched by OPPO (Figure 03). This has been made possible by combining the Navitas GaNFast power ICs with a planar transformer, an optimized topology and a higher switching frequency. At the same time, EPC released a GaN IC integrating everything to make it simple for power designers to implement into their new designs (Figure 04). Those examples illustrate how WBG GaN manufacturers rapidly moved from 'complex' to 'simple' to implement the technology, contributing to generate volume and market adoption.

High power GaN setting-up a foundation for future!

As we have seen, driven by the consumer segment, power designers soon realized the benefits offered by GaN to offer more power in smaller packaging. Power designers had to face several challenges to develop high switching frequency using GaN technology in very compact packaging but that was a really exciting time for many of us.

Presented examples addressed low and mid power applications but as well, WBG received high interest for high power applications such as Electric Vehicles (EV), renewable energy and many others.

Electric Vehicles (EV) have seen a significant uptake of WBG technology and as of today it is the dominant technology in battery chargers, power trains and as already mentioned, equipment such as LiDAR. EV is often presented as the showcase for the adoption of WBG though less well-known is the role of Information and Communication Technology (ICT) in supporting research on GaN and SiC.

This research aimed to develop the next generation of power supplies to support hyper-processors applications and data centers for Artificial Intelligence (AI). The rapid adoption of AI is accompanied by a significant growth in data volume and increased computing requirements. By 2025, the data volume is projected to reach 180 zettabytes, up from 15 zettabytes in 2015. According to OpenAI researchers Dario Amodei and Danny Hernandez, the amount of computing power used for deep learning to train state-of-the-art AI models has been doubling every 3.4 months since 2012. This continuous increase in computational power directly impacts electricity consumption, with AI data centers expected to account for up to 7% of global electricity demand by 2030.


Figure 05 – WGB contributes to efficient power supply for AI datacenters
(Source: PRBX with courtesy of Navitas Semiconductor)

Optimizing energy utilization has always been a concern for the ICT manufacturers, requiring all suppliers, from infrastructure to components to reduce energy consumption. From the early days of research to improve the power supplies, AC/DC or DC/DC energy efficiency, power electronics designers explored new technologies and partnerships with semiconductors manufacturers. Several papers have been presented at APEC and other conferences. It's worth mentioning Navitas Semiconductors, who at APEC 2022 presented "Electrify Our World" introducing the benefits of WBG in ICT and, in 2024, the materialization of the utilization of that technology in power supplies for datacenters, where they predicted that power demand per unit will ultimately reach 10kW (Figure 05 insert). Exploring the optimum benefits of combining GaN and SiC, the company released a 8.5kW, 98% efficiency reference design, complying with the with Open Compute Project (OCP), Open Rack v3 (ORv3) specifications and ready for stringent energy efficiency standards (Figure 05). This is a good representation of what has been achieved when combining WBG and other advanced technologies to power today and tomorrow ICT applications and more to be expected.

Industrial applications in transition mode.

LiDAR, USB charger and ICT are representing a significant part of the market but other segments such as industrial, railway, medical are also investigating the benefits of that technology though have some concerns about the reliability and availability of new technologies.

As presented by the market analysts, despite GaN having been on the market for several years the market remains fragmented with each GaN manufacturer offering different combinations of products and services addressing specific segments. To get the best out of GaN, power designers must work in close cooperation with semiconductor manufacturers and embrace one-stop solutions (GaN transistor, driver, protection, etc.) tightened to a single source, albeit raising concerns about the risks of using products from a new supplier with limited history and financial background. That, without mentioning some applications e.g., railway apps requiring 25 years lifetime and products availability for maintenance, requiring a solid and sustainable supply chain are part of complex equation when considering a new technology.


Figure 06 – COSEL industrial power supplies adopting GaN and integrated magnetics
make it easier to integrate in small space environment (Source PRBX/COSEL)

Due to that, the adoption in industrial, railway and medical applications may be slower than in EV, ICT and consumers but the obvious benefit of WBG motivated designers to explore that way. One example is the outcome from COSEL research to combine digital control, GaN and planar magnetics that makes it possible to offer very compact power solutions that are easy to integrate into small space environments (Figure 06). That will make it possible to house the power supply and a battery backup in the same volume as the conventional version of a similar power supply. As we are moving forwards to new applications requiring higher performances, WBG will gain market shares and follow the same path followed by the early adopters.

Conclusion

Many of the challenges faced by power designers when WBG technology was presented eight years ago at APEC have been overcome and there is no doubt that GaN and SiC successfully crossed the chasm. The number of applications adopting WBG will continue to grow although at the same time new disruptive technologies are reaching the market offering power designers exciting opportunities for research and development. Starting my career within the power industry more than 40 years ago when moving from linear to switching power conversion, I crossed the chasm several times with passion and I would like to encourage young engineers to do the same, cross the chasm to approach the mythical 99.99% efficiency.

Provided by Patrick Le Fèvre
Chief Marketing and Communications Officer, Powerbox

 

 


Click for version on multiple pages
 
PSMA Core Loss Database Coming Soon

D id you know that open-source does not apply only to software?

I always defend that the world of Power Magnetics is quite behind other engineering sectors regarding software tools and data standardization. Sure we have tons of devices to characterize small signal parameters, like inductances or capacitances, but if we talk about real power large-signal characterization we don't have so many. And the ones we have are really expensive, which makes them affordable only to large companies, and they tend to keep their measurement data private due to competition.

To change this situation, two parallel efforts are underway. The first is the development of a  standard format for exchanging core data electronically. Members of the IEEE PELS ETTC are working on this by updating the existing IEEE 393 standard. The second effort is to make the exchange of data easy. To this end, the PSMA, through the  Magnetics Committee has initiated a special project to create  an open-source database, where everybody can upload their measure core loss, and everybody can read it and use it for free, including clean structured data about the magnetic and measurement setup used for each data point.

And because this does not make too much sense without an affordable way of measuring the core loss, we are developing an open-source measurement equipment based on the Triple Pulse Test developed by Jun Wang at the University of Bristol And yes, that includes the schematic and layout of the boards, the firmware, the control software, and the connection to the public database.

Interested in knowing how you can properly measure large-signal core losses in your laboratory? Do you want to collaborate in an open-source project that aims at fully characterizing magnetic components in an affordable way? We will be presenting at the PSMA workshop at APEC 2025 this year, come and visit us!"

 


Click for version on multiple pages
 
 
IPC-9592C – A Call to Action

I PC-9592B was release 13 years ago and many things have changed in the industry since that update. We are in the process of reforming the IPC 9-82 Committee responsible for updating this standard. We currently have 14 volunteers to work on the new update and could use at least 11 more to form a viable committee.

Topics that may be included in the update are:

Topics from the abandoned IPC-9592C revision:

  • Section 4 - Design for Reliability
    • Focus more on requirements versus guidelines
    • Create templates for stress analysis for each component type

  • Section 5 - ATC Test
    • Define additional temperature ranges and associated cycle requirements
    • Update dwell times based on component technology used in the assembly

  • PCBs
    • Review and update surface finish requirements and recommendations
    • Define method to determine MSL for PCBs (MSL 2a may not be applicable for all technologies)

  • Appendix D - HASS Testing
    • Add details on HASS test requirements

  • Add Appendix F - Section 5 Templates
    • Qualification test template
    • Qualification report templates

New topics that may be included:

  • Review Applicable Documents
    • Add new applicable standards
    • Review existing standards cited for applicability

  • Addition of WBG Devices
    • Component derating (Appendix A)
    • Qualification and life testing

  • DC-DC Converter Reliability Prediction

  • Firmware Testing and Security
    • Firmware update process

  • Current Sharing and Redundancy
    • Design best practices
    • Test and qualification

  • Manufacturing Test Requirements Update
    • Basic functional verification
    • Stability and dynamic loading
    • Redundancy verification

Additional topics will also be considered based on feedback from committee members committing to this update. Initial meetings of the committee will discuss these and any other topics to include in the update. Members will set priorities, and subcommittees will be formed to address each topic to be addressed. Subcommittee section chairs will also be chosen as part of this activity.

Weekly participation is expected from committee members. Typically, there are weekly sub-committee meetings and monthly full committee meetings. Besides the meetings, each sub-committee will assign tasks each member to update or write a specific part of the update. Time commitment should be roughly 4 hours per week for each subcommittee member and approximately 6 hours per week for the subcommittee chair.

If interested in participating in this update, please contact Eric Swenson at: ebswensn@us.ibm.com. Thank you for your consideration in joining this effort.

 


Click for version on multiple pages
   
Events of Interest - Mark Your Calendar

If you know of any upcoming conferences or events of interest to
PSMA members please notify the Association office.

e-mail: Power@PSMA.com

<<-Contents | <-Previous | Page 10 |

If you or anyone in your company is interested in getting on the distribution list for future issues of PSMA UPDATE, please send e-mail to: power@psma.com. Be sure to include your name and the name of your company.